Soon after joining IBM in 1980 as a physical sciences researcher, Meyerson would put his evidence-first approach into action. A lab explosion at its Burlington, Vermont, factory caused by silane gas forced IBM to close its manufacturing plants worldwide for fear of similar hazards elsewhere. Bomb squads removed tanks of silane, a specialty gas used to make semiconductors, from all of the company’s facilities. In explaining the event to the company, an executive mischaracterized the combustible and explosive properties of silane as similar to those of nitroglycerin. In response, IBM considered constructing fortified facilities to contain massive explosions at a cost of about USD 50 million per site.
Meyerson countered the alarmist narrative with a data-filled retort. “I don’t doubt there was an explosion, but this is not nitroglycerin,” which, unlike silane, is a highly unstable material, Meyerson recalls telling the executive. He explained that silane exploded only when it existed in air at a very high concentration — and he set out to develop a simple solution to mitigate such conditions.
He worked with IBM machinists to create a USD 38 nozzle that moderated the emission of silane during production. It was ultimately deployed across the company and, on Meyerson’s request, IBM filed a general use patent to make the nozzle available to anyone. Today it is a standard safety device worldwide.
IBM awarded Meyerson the Environmental Affairs Technical Excellence Award for the nozzle in 1991 and a USD 50,000 check. Meyerson said of his terse exchange with the executive: “It’s simple — data always wins.”