Discover what the world is thinking. Join us at Think 2018 | March 19–22 | Las Vegas
Get $500 USD off registration with any purchase in IBM Marketplace

How can it transform your manufacturing operations?

IBM Plant Performance Analytics (PPA) tackles productivity constraints by analyzing data generated from machine controllers, sensors and transaction systems to give predictive visibility into factors that contribute to OEE loss. It predicts statistical probability of equipment failures, process failures and line slowdowns; it quantifies the impact of such potential failures to plant or line OEE. PPA identifies root causes and offers optimized maintenance plan to enable targeted maintenance. Pre-built EAM integration enables automatic maintenance work order creation and managing maintenance workflow.
IBM Plant Performance Analytics

Achieve throughput to potential

Predictive visibility into potential availability, quality, and performance constraints enables proactive and timely action that prevents production losses and achieve throughput to potential.

Optimize maintenance plans

Analyze equipment data and maintenance records to predict equipment failure and recommend optimal time to repair along with a prioritized maintenance plan that will minimize production loss.

Accelerate problem resolution

Determine probable root causes that endanger process and product quality, probability of equipment failure, or production process variations, and prescribe recommendations to mitigate those risks.

Collaborate within stakeholders

Stakeholders get unique predictive and prescriptive insights based on their role and able to collaborate to reduce downtime, improve quality, minimize operational cost and maximize OEE

Reduce time to value

Pre-built analytical models and information models enable rapid configuration of software and faster realization of the use case.

Pick your deployment method

Flexible deployment options; Fast deployment in multi-tenant SaaS or Custom deployment in single tenant environment or on premise deployment at your facility

Capabilities that transform manufacturing operations

  • Identify stations & machines that have critical predictions
  • Get quantified score of productivity risks
  • Get optimized recommendations
  • Subscribe to prioritized predictive maintenance alerts
  • Create EAM ticket with click of a button
  • Do survival analysis and root cause analysis of assets
  • Monitor and analyze subset of processes for anomalies
  • Features that support the role of multiple plant personas
  • Use ISA95 information model to roll-up prediction scores
  • Pre-built advanced analytics pipelines

Product images

Identify and pinpoint potential constraints at station & machine level
Identify and pinpoint potential constraints at station & machine level
Get prioritized maintenance plan for predictive maintenance
Get prioritized maintenance plan for predictive maintenance
Analyze equipment data and maintenance data for root cause analysis
Analyze equipment data and maintenance data for root cause analysis
Alerts with detailed context to understand equipment status
Alerts with detailed context to understand equipment status

See how it works

Buy now and get started